Direct Connect IO Interface Cards

  • Updated

Part#(s):

  • 180450-1 = BOARD ASSY,PC,YRC1000,COMPACT/DIRECT-MOUNT IO/RELAY BREAKOUT BOARD ASSEMBLY
  • 180449-2 =BOARD ASSY,PC,YRC1000,COMPACT/DIRECT-MOUNT IO/RELAY BREAKOUT WITH ROBOT OPTION INTERFACE CONNECTIONS
  • 180449-3 =BOARD ASSY,PC,YRC1000,COMPACT/DIRECT-MOUNT IO/RELAY BREAKOUT BOARD ASSEMBLY,PNP IO
  • 183362-1 = ACCESSORY KIT,DIRECT CONNECT IO BREAKOUT CARD KIT,TWO RELAY BREAKOUT CARDS AND CARRIER,YRC1000
  • 183362-2 = ACCESSORY KIT,DIRECT CONNECT IO BREAKOUT CARD,ARC WELDING,DEDICATED IO +8 INPUT/OUTPUT,ONE CARD AND CARRIER,YRC1000
  • 183362-3 = ACCESSORY KIT,DIRECT CONNECT IO BREAKOUT CARD KIT,TWO RELAY BREAKOUT CARDS AND CARRIER,YRC1000,MID/LARGE RBT
  • 183362-4 = ACCESSORY KIT,DIRECT CONNECT IO BREAKOUT CARD KIT,TWO RELAY BREAKOUT CARDS AND CARRIER,YRC1000,PNP IO
  • 183362-5 = ACCESSORY KIT,DIRECT CONNECT IO BREAKOUT CARD KIT,TWO RELAY BREAKOUT CARDS AND CARRIER,YRC1000,PNP IO,MID/LARGE RBT

Image(s):

 

 


       

Overview:

To miniaturize input/output connections, new boards plug directly into the main IO board and allow connection of signals without need for ribbon cables and breakout board. These compact cards reside in a plastic support structure and provide LED indicators for all accessory outputs and user relay outputs.

  • Standard User IO: The new tophat assemblies provide 8 inputs and 8 outputs for user applications without consuming any IO for the SimpleConnect options. The Standard User IO consists of 8 NPN transistor outputs and 8 NPN transistor inputs
  • Optional User IO: An optional IO card can be added to achieve another 16 IO points in addition to the standard IO. All 16 outputs are relays and the inputs are NPN. That’s 24 Inputs and 24 Outputs!
  • More Relay Outputs: When purchased with the Optional User IO, the YRC1000 now has more (8 more) relay outputs than were previously available.

The custom formed carrier supports and houses the circuit boards while ensuring the most compact mounting possible. While boards are designed to withstand average everyday use, care still needs to be taken to ensure proper fit-up and connections are made. Do not force or apply excessive amounts of pressure when attempting to mate the boards. The thumbscrews are intended maintain the connection between boards and do not need to be overly tightened.

183362-1 & 183362-3 Direct Connect Dedicated Inputs

External Input# Simple Connect Function Direct Connect “180449- 1” Terminal’s Direct Connect “180449- 2” Terminal’s Input Type
20010 External Start CN308-B1 CN308A-B1 NPN Transistor
20011 External Hold CN308-A1 CN308A-A1 NPN Transistor
20012 Call Master Job CN308-B2 CN308A-B2 NPN Transistor
20013 Alarm\Error Reset CN308-A2 CN308A-A2 NPN Transistor
20014 External Servo On CN308-B3 CN308A-B3 NPN Transistor
20015 Air Pressure Sensor#1 CN308-A3 CN308A-B8 & CN5-8 NPN Transistor
20016 Water Flow Sensor#1 CN308-B4 CN308A-A5 & CN1-2 NPN Transistor
20017 Water Flow Sensor#2 CN308-A4 CN308A-A6 & CN2-2 NPN Transistor
20020 Gas Flow Sensor#1 CN308-B5 CN1-3 NPN Transistor
20021 Gas Flow Sensor#2 CN308-A5 CN2-3 NPN Transistor
20022 Gas Flow Sensor#3 CN308-B6 CN3-3 NPN Transistor
20023 Gas Flow Sensor#4 CN308-A6 CN4-3 NPN Transistor
20024 Wire Shortage#1 CN309-B1 CN1-5 NPN Transistor
20025 Wire Shortage#2 CN309-A1 CN2-5 NPN Transistor
20026 Wire Shortage#3 CN309-B2 CN3-5 NPN Transistor
20027 Wire Shortage#4 CN309-A2 CN4-5 NPN Transistor

 

183362-1 & 183362-3 Direct Connect Dedicated Outputs

External Output# Simple Connect Function Direct Connect “180449-1” Terminal’s Direct Connect “180449-2” Terminal’s Output Type
30010 Wire Brake#1 CN308-B8+A8 CN5-2a) Dry Relay Contact
30011 Wire Brake#2 CN308-B9+A9 CN5-3a) Dry Relay Contact
30012 Wire Brake#3 CN308-B10+A10 CN5-4a) Dry Relay Contact
30013 Wire Brake#4 CN308-B11+A11 CN5-1a) Dry Relay Contact
30014 Camera Door#1 CN308-B12+A12 CN1-1a) Dry Relay Contact
30015 Camera Door#2 CN308-B13+A13 CN2-1a) Dry Relay Contact
30016 Camera Door#3 CN308-B14+A14 CN3-1a) Dry Relay Contact
30017 Camera Door#4 CN308-B15+A15 CN4-1a) Dry Relay Contact
30020 Running CN308-B16 CN308A-A3 NPN Transistor Output
30021 Servo On CN308-A16 CN308A-A4 NPN Transistor Output
30022 Alarm/Error CN308-B17 CN308A-B4 NPN Transistor Output
30023 Play Mode CN308-A17 CN308A-B5 NPN Transistor Output
30024 R1 Search/Detect CN309-B8 CN1-6 NPN Transistor Output
30025 R2 Search/Detect CN309-A8 CN2-6 NPN Transistor Output
30026 R3 Search/Detect CN309-B9 CN3-6 NPN Transistor Output
30027 R4 Search/Detect CN309-A9 CN4-6 NPN Transistor Output

a) Indicates that the other side of the dry contact relay contact is connected to a shared 0VDC common

 

183362-2 Direct Connect General Purpose Inputs

External Input#: Simple Connect Function Direct Connect “180449-1” Terminal’s: Direct Connect “18449-2” Terminal’s: Input Type:
20030 IN 001 CN309-B3
CN309A-B1 NPN Transistor Input
20031 IN 002 CN309-A3
CN309A-A1 NPN Transistor Input
20032 IN 003 CN309-B4
CN309A-B2 NPN Transistor Input
20033 IN 004 CN309-A4
CN309A-A2 NPN Transistor Input
20034 IN 005 CN309-B5
CN309A-B3 NPN Transistor Input
20035 IN 006 CN309-A5 CN309A-A3 NPN Transistor Input
20036 IN 007 CN309-B6 CN309A-B4 NPN Transistor Input
20037 IN 008 CN309-A6
CN309A-A4 NPN Transistor Input
20040 IN 009 CN306-B1 CN306-B1 NPN Transistor Input
20041 IN 010 CN306-A1 CN306-A1 NPN Transistor Input
20042 IN 011 CN306-B2 CN306-B2 NPN Transistor Input
20043 IN 012 CN306-A2 CN306-A2 NPN Transistor Input
20044 IN 013 CN306-B3 CN306-B3 NPN Transistor Input
20045 IN 014 CN306-A3 CN306-A3 NPN Transistor Input
20046 IN 015 CN306-B4 CN306-B4 NPN Transistor Input
20047 IN 016 CN306-A4 CN306-A4 NPN Transistor Input

 

183362-2 Direct Connect General Purpose Outputs

External Output#: Simple Connect” Function Direct Connect “A” Terminal#: Direct Connect “B” Terminal#: Output Type:
30030 OUT 001 CN309-B10  CN309A-B5 NPN Transistor Output
30031 OUT 002 CN309-A10
CN309A-A5 NPN Transistor Output
30032 OUT 003 CN309-B11  CN309A-B6 NPN Transistor Output
30033 OUT 004 CN309-A11
CN309A-A6 NPN Transistor Output
30034 OUT 005 CN309-B12
CN309A-B7 NPN Transistor Output
30035 OUT 006 CN309-A12  CN309A-A7 NPN Transistor Output
30036 OUT 007 CN309-B13
CN309A-B8 NPN Transistor Output
30037 OUT 008 CN309-A13
CN309A-A8 NPN Transistor Output
30040 OUT 009 CN306-B8+A8 CN306-B8+A8 NPN Transistor Output
30041 OUT 010 CN306-B9+A9 CN306-B9+A9 NPN Transistor Output
30042 OUT 011 CN306-B10+A10 CN306-B10+A10 Dry Relay Contact
30043 OUT 012 CN306-B11+A11 CN306-B11+A11 Dry Relay Contact
30044 OUT 013 CN306-B12+A12 CN306-B12+A12 Dry Relay Contact
30045 OUT 014 CN306-B13+A13 CN306-B13+A13 Dry Relay Contact
30046 OUT 015 CN306-B14+A14 CN306-B14+A14 Dry Relay Contact
30047 OUT 016 CN306-B15+A15 CN306-B15+A15 Dry Relay Contact

 

183362-4 & 183362-5 Direct Connect Dedicated Inputs

External Input# Simple Connect Function Direct Connect “180449- 1” Terminal’s Direct Connect “180449- 2” Terminal’s Input Type
20010 External Start CN308-B1 CN308A-B1 PNP Transistor
20011 External Hold CN308-A1 CN308A-A1 PNP Transistor
20012 Call Master Job CN308-B2 CN308A-B2 PNP Transistor
20013 Alarm\Error Reset CN308-A2 CN308A-A2 PNP Transistor
20014 External Servo On CN308-B3 CN308A-B3 PNP Transistor
20015 Air Pressure Sensor#1 CN308-A3 CN308A-B8 & CN5-8 PNP Transistor
20016 Water Flow Sensor#1 CN308-B4 CN308A-A5 & CN1-2 PNP Transistor
20017 Water Flow Sensor#2 CN308-A4 CN308A-A6 & CN2-2 PNP Transistor
20020 Gas Flow Sensor#1 CN308-B5 CN1-3 PNP Transistor
20021 Gas Flow Sensor#2 CN308-A5 CN2-3 PNP Transistor
20022 Gas Flow Sensor#3 CN308-B6 CN3-3 PNP Transistor
20023 Gas Flow Sensor#4 CN308-A6 CN4-3 PNP Transistor
20024 Wire Shortage#1 CN309-B1 CN1-5 PNP Transistor
20025 Wire Shortage#2 CN309-A1 CN2-5 PNP Transistor
20026 Wire Shortage#3 CN309-B2 CN3-5 PNP Transistor
20027 Wire Shortage#4 CN309-A2 CN4-5 PNP Transistor

 

183362-4 & 183362-5 Direct Connect Dedicated Outputs

External Output# Simple Connect Function Direct Connect “180449-1” Terminal’s Direct Connect “180449-2” Terminal’s Output Type
30010 Wire Brake#1 CN308-B8+A8 CN5-2a) Dry Relay Contact
30011 Wire Brake#2 CN308-B9+A9 CN5-3a) Dry Relay Contact
30012 Wire Brake#3 CN308-B10+A10 CN5-4a) Dry Relay Contact
30013 Wire Brake#4 CN308-B11+A11 CN5-1a) Dry Relay Contact
30014 Camera Door#1 CN308-B12+A12 CN1-1a) Dry Relay Contact
30015 Camera Door#2 CN308-B13+A13 CN2-1a) Dry Relay Contact
30016 Camera Door#3 CN308-B14+A14 CN3-1a) Dry Relay Contact
30017 Camera Door#4 CN308-B15+A15 CN4-1a) Dry Relay Contact
30020 Running CN308-B16 CN308A-A3 PNP Transistor Output
30021 Servo On CN308-A16 CN308A-A4 PNP Transistor Output
30022 Alarm/Error CN308-B17 CN308A-B4 PNP Transistor Output
30023 Play Mode CN308-A17 CN308A-B5 PNP Transistor Output
30024 R1 Search/Detect CN309-B8 CN1-6 PNP Transistor Output
30025 R2 Search/Detect CN309-A8 CN2-6 PNP Transistor Output
30026 R3 Search/Detect CN309-B9 CN3-6 PNP Transistor Output
30027 R4 Search/Detect CN309-A9 CN4-6 PNP Transistor Outpu

a) Indicates that the other side of the dry contact relay contact is connected to a shared 0VDC common

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