Torch Cleaner with ToolSight
A ToolSight module can be added to most Torch Cleaners, making a compact solution with the added benefit of utilizing the existing riser/stand and existing cable system. In the case where the Reamer is wired to the EtherNet/IP network by Simple Connect cabling, the ToolSight signals will also communicate back to the robot controller by EtherNet/IP.
ToolSight is a non-contact, dual fiber-optic gauge designed to automatically detect worn contact tips, excessive wire cast, and torch alignment problems during production. ToolSight can be used to quickly check the robot’s Tool Control Point (TCP) online, verify it is within acceptable limits, and calculate tool offsets to correct the TCP. ToolSight can be used as a GO/NO GO diagnostic tool, or it can be set up to automatically update every relative job that uses this TCP. Before the TCP is modified, the standard software will prompt the operator to perform a visual inspection of the contact tip.The ToolSight package includes the accessory gauge, the robot jobs, Relative Job software, and an instruction manual. For the standard ToolSight, a Torch Alignment Pointer is provided so that the operator can visually compare the TCP with a fixed point and slide a collar into the nozzle over the contact tip. When used with Simple
Connect, the ToolSight sensor operates across Ethernet/IP. The sensor plugs directly into the existing reamer interface and does not require any additional cabling between the reamer stand or within the robot controller. The Toolsight jobs have been adjusted to compensate for the EtherNet/IP searching (search speeds have been slowed to ensure maximum repeatability) and confirm for consistent variable usage.
NOTE - When the ToolSight option is enabled, the RPI setting for communication over EtherNet/IP is reduced to 5ms, this allows a faster refresh time and should increase the response data the robot controller reads relative to other devices on the network.